Maintenance Guides / Energy & Power

Inspect solar panel racking, flashing, and roof penetrations

Difficulty: moderateTime: 45 mins

Why it matters

Leaks at panel mounting points are the most common solar-related roof failure. Water intrusion under panels causes rot, mold, and structural damage estimated at $3,000–$8,000.

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How to do it

  • 1

    From ground level, visually scan the solar array for water stains or discoloration on the roof around panels.

  • 2

    Check the gutters and downspouts near the array for debris or water pooling.

  • 3

    If safe to access the roof, inspect the racking bolts and clamps for rust or corrosion.

  • 4

    Check the rubber seals and flashings around each roof penetration for cracks or shrinkage.

  • 5

    Look for missing or deteriorated caulk around bolt holes; note any gaps.

  • 6

    Inspect the attic space below panels for water stains on rafters or insulation.

  • 7

    If seals are compromised or bolts are corroded, contact your solar installer for professional inspection.