Maintenance Guides / HVAC & Air Quality

Service Boiler Expansion Tank Air Charge

Difficulty: moderateTime: 45 minsEst. Cost: $50 - $200

Why it matters

A waterlogged expansion tank (no air precharge) causes the relief valve to weep continuously, pressurizing the system. This shortens boiler life and causes leaks.

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How to do it

  • 1

    Locate the expansion tank (typically a hanging tank near the boiler); tap it with a hammer—a hollow sound = good, a full/heavy sound = waterlogged.

  • 2

    If waterlogged, turn off the boiler and allow to cool.

  • 3

    Close the isolation valve below the tank (if present) or the main water supply.

  • 4

    Open the drain valve at the bottom of the tank; let water drain into a bucket.

  • 5

    Once empty, use a tire-pressure gauge and pump to check the air precharge (typically 12–20 psi; check boiler manual).

  • 6

    If precharge is low, add air with a bicycle pump; if tank won't hold air, call a plumber to replace the tank bladder.